Mechanical Integrity / Reliability / Maintenance Engineer

Supervisor of Mechanical Integrity/Reliability Engineering Summary of Responsibilities: Provide maintenance engineering/reliability engineering support for the entire plant site (Surface Mine/Mill/Chemical Plants). Responsible for the site wide implementation of the Mechanical Integrity portion of Process Safety Management (PSM). This includes: Â¥ Storage Tank mechanical integrity  Â¥ ASME Pressure Vessel inspection and repair Â¥ Relief valve inspection and testing  Â¥ Maintenance procedure development Â¥ Maintenance personnel trainingÂ¥ Critical spare identification/inspection/testing  Â¥ Repair quality assurance/documentation  Manage the site wide Predictive Maintenance program which includes vibration monitoring and oil analysis. Manage the site wide Reliability Technician program which includes thickness testing, alloy analysis, failure analysis, generation of condition reports, and fabrication quality assurance. Supervise (5) Predictive Maintenance Technicians and (2) Reliability Technicians. Interface with the site Process Safety Management Coordinator to ensure that all aspects of Mechanical Integrity are in place. Participate in and conduct internal PSM audits to verify that processes in place are sufficient. Responsible for establishing/improving site wide Mechanical Integrity efforts and defining the roles for area maintenance personnel (Superintendents/General Foremen/Planners/Maintenance Engineers/Reliability Technicians) to fulfill relative to Mechanical Integrity. Identify and solve reliability issues. Participate in the Corporate Manufacturing Reliability Council (MRC) which identifies, develops, and shares best practices among all sites. Generate/review/implement engineering and maintenance best practices at the Aurora site. Best practices should include planning, scheduling, predictive maintenance, and inspection/testing. Share engineering/maintenance best practices with other company sites. Coordinate the site-wide effort on implementing the MRC 10 Point Plan for Reliability Improvement. Support the Reliability Enhancement Process by serving on PM and Spare Parts Review Teams and implementing a root cause failure analysis and corrective action process. Perform Safety Contacts and Safety Audits. Occasionally participate on Process Hazards Analysis Teams. Participate in and conduct incident investigations using the TapRoot process. Fill-in for Superintendent-Maintenance Chemical Plants/Central Maintenance.

Qualifications Required:  Desirable Qualifications: BS in Engineering (Mechanical Engineering Preferred). At least 10 years of maintenance engineering experience. Knowledge of the Mechanical Integrity portion of Process Safety Management. Required Qualifications: Experience in the Chemical Industry. Experience with reliability improvement processes: Planning/Scheduling, root cause failure analysis, PM Improvement, key performance indicators, and reliability engineering. Must be able to get up to speed very quickly. Must be an experienced individual that will not need much in the way of mentoring. Must have a fast work pace and be able to prioritize many tasks. The individual will need to show significant progress on high priority tasks and at least some progress on the lower priority tasks.